Main control methods of hot chamber die casting machine

As a leader in hot chamber die casting machine technology, Zhenli Machinery's products enjoy a high reputation in the market. As an important equipment in the field of precision casting, the control method of hot chamber die casting machine directly affects production efficiency and product quality. Zhenli Machinery is well aware of this, so it continues to innovate and optimize the control method of hot chamber die casting machine to meet the diverse needs of different customers. The following will introduce in detail the main control methods of Zhenli Machinery's hot chamber die casting machine, and demonstrate its advanced technology in improving equipment performance and production flexibility.

The main control methods of hot chamber die casting machine mainly include the following:
1. Manual control
In manual control mode, the operator directly operates each action of the hot chamber die casting machine one by one through the buttons or handles on the control panel. This method is suitable for scenes such as equipment commissioning, mold installation and replacement, and small batch production. Manual control has the characteristics of high flexibility and intuitive operation, but relatively low production efficiency.

2. Semi-automatic control
The semi-automatic control mode combines the advantages of manual and automatic control. After setting the die-casting parameters, the operator only needs to press the start button, and the hot chamber die-casting machine will automatically complete a series of actions according to the preset program, such as mold closing, injection, mold opening, etc. However, in some key steps, such as taking parts and spraying release agents, manual operation is still required. Semi-automatic control is suitable for medium-volume production, which can not only ensure production efficiency but also maintain a certain degree of flexibility.

3. Fully automatic control
Fully automatic control is the highest level of control method for hot chamber die-casting machines. In the fully automatic mode, the operator only needs to set the die-casting parameters and put in the raw materials, and the hot chamber die-casting machine will automatically complete the entire die-casting process according to the preset program, including all steps such as mold closing, injection, mold opening, taking parts, and spraying release agents. Fully automatic control has the advantages of high production efficiency and stable product quality, and is suitable for mass production. In addition, fully automatic control can also be equipped with intelligent equipment such as electric eye sensors to achieve more accurate automatic control.

In addition to the above three main control methods, modern hot chamber die-casting machines also use advanced PLC (programmable logic controller) control technology. PLC control technology accurately controls each action of the hot chamber die casting machine through a pre-programmed logic program. PLC control technology has the advantages of simple wiring, convenient maintenance, high reliability, and easy digitalization and automated production. At the same time, PLC can also monitor the operating status and temperature of the equipment in real time to ensure the safe and stable operation of the equipment.

In summary, the main control methods of hot chamber die casting machines include manual control, semi-automatic control, fully automatic control and PLC control technology. These control methods have their own advantages and disadvantages and are suitable for different production scenarios and needs. In practical applications, the appropriate control method can be selected according to factors such as production scale, product quality requirements, and the technical level of operators.