120 Ton Die Casting Machine: High-Precision Metal Casting Solution

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120 Ton Die Casting Machine - High-Precision Solution for Metal Casting by Zhenli

This page showcases the 120 ton die casting machine, a versatile model from Jiangmen Zhenli suitable for zinc, aluminum, and brass casting. Equipped with a stable clamping system, precise injection mechanism, and intelligent Siemens/ARCUCHI controllers, it ensures efficient, consistent production. The machine supports customization (mold adjustment, furnace type) and complies with international certifications. The page includes technical parameters, application scenarios (auto parts, hardware), sample testing services, and global shipment options. Zhenli’s 20,000㎡ factory and CNC production lines guarantee reliable quality, with one-stop support from installation to maintenance.
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Advantages of the product

Wear Resistant Molds for Long Service Life

The die casting molds are made of high quality H13 hot work steel, 经过 special heat treatment (quenching and tempering) to enhance hardness (up to HRC 45 50) and wear resistance. Under normal use, each mold can complete 50,000 80,000 casting cycles before needing maintenance, which is 20% 30% longer than molds of ordinary die casting machines. This reduces mold replacement frequency, lowers maintenance costs (saving about \(2,000 \)5,000 per year on mold purchases), and minimizes production downtime caused by mold changes.

Related products

Jiangmen Zhenli Machinery’s 120 ton die casting machine is a versatile and reliable solution tailored for medium sized casting applications that require a balance of power, precision, and efficiency. With a clamping force of 120 tons, this machine is well suited for processing a variety of non ferrous metals, including zinc, aluminum, and lead alloys, making it a popular choice across industries such as automotive, electrical, hardware, and consumer goods. The machine is available in both hot chamber and cold chamber configurations, allowing customers to select the optimal design based on their target material and production requirements. Hot chamber models are ideal for zinc and lead alloys, offering faster cycle times and higher productivity, while cold chamber models are better suited for aluminum alloys, which require higher melting temperatures. At the core of the 120 ton die casting machine is a stable and efficient injection system that delivers precise control over the flow of molten metal, ensuring uniform filling of molds and minimizing defects such as porosity, shrinkage, and misalignment. The high strength die clamping mechanism provides consistent mold closure, preventing material leakage and ensuring dimensional accuracy of cast parts, even for complex geometries. Equipped with an advanced intelligent computer controller, the machine offers intuitive parameterization of key casting variables, including injection pressure, speed, temperature, and cycle time. Operators can store multiple process recipes, enabling quick changeovers between different part designs and materials. The controller also features real time process monitoring and diagnostic capabilities, helping to identify potential issues early and minimize downtime. Zhenli’s 120 ton die casting machine is built with durability in mind, utilizing high quality components and precision machining from the company’s fleet of over 20 CNC precision machines. This ensures the machine can withstand the rigors of continuous production runs while maintaining consistent performance. The machine supports both minor customization and drawing based customization, allowing customers to adapt it to their specific production needs, such as integrating additional automation components or modifying the injection system for specialized parts. Compliance with ISO 9001 and CE standards ensures the machine meets global quality and safety requirements, making it suitable for use in international markets. Zhenli’s one stop service provides comprehensive support throughout the machine’s lifecycle, including technical consulting to determine the right configuration, drawing design to optimize mold compatibility, sample testing to validate part quality, and on site assembling & commissioning to ensure seamless integration into existing production lines. The company’s global sales and service network, covering over 50 countries, offers timely after sales support, including spare parts supply and maintenance services, ensuring maximum uptime for customers. Typical applications for the 120 ton die casting machine include manufacturing automotive components (such as brackets, housings, and connectors), electrical parts (such as motor casings and switch components), and consumer goods (such as hardware fittings and decorative items). Its combination of versatility, precision, and reliability makes it an ideal choice for manufacturers looking to expand their production capabilities or upgrade existing equipment with a cost effective, high performance solution.

Frequently Asked Questions

What operation modes do the die casting machines offer?

They offer three operation modes: Simple Manual, Full Automatic, and Low Pressure. Manual mode is for small batch production with manual adjustments. Automatic mode suits large scale lines by automating the entire casting process. Low pressure mode optimizes mold filling, ensuring high precision, defect free parts for automotive use.

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customer evaluation

Grace

This machine has a 2 minute cycle per engine block, down from 3.5 minutes with the old one. Daily output jumped from 800 to 1400 pieces. It heats up in 30 minutes and cools efficiently for stable production. The touchscreen makes parameter adjustments quick and easy.

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High Precision for Complex Auto Components

High Precision for Complex Auto Components

This die casting machine excels at producing complex, high precision parts like aluminum engine blocks and gear housings. It achieves a tolerance of ±0.02mm for critical features (such as engine cylinder bores) and maintains consistent dimensional accuracy across large batches. The machine’s advanced plunger control ensures molten metal fills mold cavities evenly, avoiding thin spots or overflows. This precision meets the strict requirements of the automotive industry, where even small deviations can affect engine performance or part fitment.
Fast Cycle Time to Improve Productivity

Fast Cycle Time to Improve Productivity

With a cycle time as short as 2 minutes per part (for standard engine blocks), this machine outperforms traditional die casters by 30–40%. It heats up quickly (reaching operating temperature in 30 minutes) and uses an efficient cooling system to speed up part solidification. For factories running 12 hour shifts, this translates to a daily output of 1,400–1,600 parts—up from 900–1,100 with older machines. The fast cycle time helps meet high volume orders without extending working hours.
Durable Components for Long Service Life

Durable Components for Long Service Life

All critical components are built to withstand the harsh conditions of die casting. The mold is made of H13 hot work tool steel, which resists wear and thermal fatigue, lasting up to 100,000 casting cycles before needing repair. The hydraulic system uses high pressure hoses and seals that handle repeated pressure changes without leaks, and the heating element is a nickel chromium alloy that maintains consistent heat output for years. Most users report 3–5 years of trouble free operation with regular maintenance.
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